HYDRAULIC CYLINDER FOR METALLURY INDUSTRY

HYDRAULIC CYLINDER:

The term fluid power is an important factor for the working of a hydraulic cylinder. Energy transmitted, stored, and used through the transfer and pressure of fluids. A Hydraulic cylinder is a linear actuator used to push or pull a load or selectively resist motion under load, by means of fluid pressure.

     Metallurgy Industries carries various processes like casting, rolling, forging, extrusion, sintering, and machining with heavy machinery. To choose the best type of hydraulic cylinder, one must know about the types of hydraulic cylinder and the various factors that will affect the performance of the hydraulic cylinder in the metallurgical Industry.

CYLINDER CLASSIFICATION:

    The type of cylinder and the application in which it is used are two of the main criteria when selecting the appropriate seals and guides. Applications are referred to as light-duty, medium-duty, and heavy-duty applications. These classifications are somewhat subjective, but the following criteria typically characterize the duty levels.

       Light Duty cylinders:

    Light duty cylinders, e.g.cylinders used for stationary equipment indoor in a factory environment, may be characterized by:

  • System pressures up to 160 bar
  • Temperature up to 70oC
  • Rare pressure peaks over system pressure
  • Minimul side load acting on guides.

       Medium Duty cylinders:

    Medium duty cylinders, e.g.Cylinders used for agricultural off-highway equipment, may be characterized by:

  • System pressures up to 250bar
  • Temperature up to 90oC
  • Moderate pressure peaks over system pressure.
  • Moderate side loads acting on guides

      Heavy Duty cylinders:

    Heavy duty cylinders, e.g.Cylinders used Earthmoving equipment and Heavy Machineries, may be characterized by:

  • System pressures up to 400bar
  • Temperature exceeds 110oC
  • Regular pressure peaks over system pressure
  • Heavy side loads acting on guides, usually due to heavy components and high accelerations.

Hydraulic cylinders are chosen based on the applications where they will be used, and it is further classified into a type of mounting and manufacturing type: 

  • Front Flange,
  • Both end clevis,
  • Trunnion type, 
  • Foot lug and 
  • Tie rod type.

The main factor affecting the performance and life of cylinders are Hydraulic seals, so choosing hydraulic seals is very important for cylinders’ performance. The factors which will affect the hydraulic seals are Pressure of the fluid and temperature of the liquid.The main types of sealing failures are Deterioration,Extrusion, Grooving, and fracturing.

SEALING MATERIAL HEAVY DUTY CYLINDERS:

     For higher temperature applications, ethylene-propylene or Viton seals are available to operate to 350° F. For even higher temperatures, polytetrafluoroethylene (PTFE) based materials are available that can withstand up to 500° F.

CONCLUSION:

Thus for Metallurgy industries, we can choose a Heavy-duty cylinder, and based on the requirement of working application and Mounting style, we can select the type of cylinder with Proper high Temperature to withstand strong sealing.


Post time: Jun-22-2020
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